Troubleshooting insertion stalls on the Relay 5000-8000

Products affected: Relay™ 5000, Relay™ 6000, Relay™ 7000, Relay™ 8000

The folded material will only insert into one side of the envelope and run into the other side.

The envelope openers or insert tray side guides are not adjusted correctly.

Watch this video to learn how to recognize and correct insertion stalls, or follow the directions after the video.

To correct insertion stalls:

Adjust the envelope openers .
Adjust the sheet feeder side guides to within 1/8 inch (3mm) of the material.
Adjust the insert feeder side guides to within 1/8 inch (3mm) of the material.
Adjust the high capacity envelope feeder side guides to within 1/8 (3mm) inch of the material.

If the issue is still not resolved, contact customer support. Use the Contact Us options below.

UPDATED: 17 February 2021